Accuracy of the measurement system shall be ± 1% of the measured value. This may be
achieved by the use of additional sensor pairs in the transducer unit giving multiple
measurement paths.
4.4.4 Thermal Flow Meter
Thermal flow meters shall be used where there is a requirement for continuous mass flow
measurement. As such, these meters are particularly suited to gas measurements where
density may vary significantly due to other factors.
Flow is measured by monitoring the cooling effect of the fluid as it passes over a heated
transducer. As the fluid passes through the instrument, it passes over two temperature
sensors. One temperature sensor is used conventionally, while the other is used as a
heater. The temperature transducer monitors the fluid temperature, while the self heated
transducer is maintained at a constant differential temperature above the measured fluid
temperature by varying the current passing through it. Higher flow will increase the
cooling effect and hence higher current will be required to maintain the temperature
differential. The thermal flow meter shall consist of a transducer and
transducer may be either a flanged pipe section or a boss
Insertion types may have an integrated transmitter unit or
interconnecting cabling. Flanged pipe section transducers shall
with interconnecting cabling.
a transmitter unit. The
mounted insertion type.
remote transmitter with
use a remote transmitter
Flanged pipe section transducers shall be used for installations in small diameter pipe
work (up to 150 mm diameter). The transducer shall be an inline type with two PT 100
resistance temperature detector sensors fitted.
Insertion transducers shall be suitable for mounting in larger diameter pipe work (greater
than 150 mm diameter) and shall be of suitable length for the size of pipe they are to be
inserted into. The transducer shall be fitted with two PT 100 resistance temperature
detector sensors.
The transmitter shall be a microprocessor based unit, with an integral operator interface,
and shall be housed within a corrosion resistant enclosure. The operator interface shall
have an alphanumeric display, bar graph and simple to use push button interface. Error
codes, variables, configuration data or other internal values shall be accessible and
capable of being displayed on the integral operator interface. It shall be possible to limit
access to configuration data parameters by means of a configuration password.
The transmitter shall be powered from a 110 V AC or 18 V to 30 V DC supply of sufficient
current rating to power the heater. Output shall be by 4 mA to 20 mA current loop which
shall be proportional to the measured flow. A digital output shall also be provided,
configured to generate an alarm in the event of an instrument fault.
The instrument shall give measurements at an accuracy of ± 5% of the measured value.
4.4.5 Orifice Plate Flow Meter
Orifice plate flow meters shall be used for continuous volumetric flow measurement of
liquids with low solids content in closed pipes where high head losses can be tolerated. In
simple terms, an orifice plate is installed within the pipe work causing a constriction,
resulting in a pressure differential across the orifice plate. The pressure drop will be
proportional to the square of the flow rate. The flow rate is obtained by measuring the
pressure differential and extracting the square root. The flow meter shall comprise a
transducer, a separate transmitter unit and an interconnecting cable.
The transducer shall take the form of a section of pipe with the orifice plate installed
within the section. Pressure sensors shall be preinstalled upstream and downstream of
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